Forum: LRCM

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RCM in Heavy Mining Equipment


user offline United_States
Unfortunately, within the HME community, RCM seems to have been labelled “a waste of resource, time and effort”, preferring to refer to OEM recommendations, Subject Matter Experts (SME) or using inherited plans to develop preventative maintenance or mitigation plans for HME.

This could be due to
  1. the relatively “short life” of HME, in comparison to other assets such those associated with infrastructure, oil and gas, power generation, manufacturing or even Electric Rope Shovels, resulting in little opportunity to have an effect on major component life thru fundamental reliability analysis and techniques; and
  2. the fact that RCM is generally used for “new or unknown” assets or systems prior to the asset going into service (usually during the design phase)

I guess this is why we have seen summarised versions of the RCM methodology being used in the HME community, such as Streamlined RCM, Reverse RCM, PMO or MTA etc

These methods generally centre around failure history (actual events) of assets already in service, rather than perceived or predicted failure modes (as in the case of true RCM as intended by Nowlan and Heap).


Send eMail to User user offline Canada
Myth: Unfortunately, within the HME community, RCM seems to have been labelled “a waste of resource, time and effort” ...,
Fact: ... only where RCM is treated as a one-time project rather than a living process integrated into everyday maintenance work order activity.

Myth: ... preferring to refer to OEM recommendations, Subject Matter Experts (SME) or using inherited plans to develop preventative maintenance or mitigation plans for HME.
Fact: RCM uses "OEM recommendations, Subject Matter Experts (SME) and inherited plans" effectively.

Myth: This could be due to the relatively “short life” of HME, in comparison to other assets such those associated with infrastructure, oil and gas, power generation, manufacturing or even Electric Rope Shovels, resulting in little opportunity to have an effect on major component life thru fundamental reliability analysis and techniques;
Fact: RCM addresses the maintenance needs of equipment both in their early and later lives.

Myth: RCM is generally used for “new or unknown” assets or systems prior to the asset going into service (usually during the design phase)
Fact: RCM equally addresses the maintenance of equipment in service.

Myth: Streamlined RCM, Reverse RCM, PMO or MTA etc ... These methods generally centre around failure history (actual events) of assets already in service, rather than perceived or predicted failure modes (as in the case of true RCM as intended by Nowlan and Heap).
Fact: RCM as intended by Nowlan and Heap makes effective use of failure history (actual events).

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